Parts, tools, supplies

In addition to the Smyth New Beetle Ute kit, the following list of parts, tools, and supplies were used in our 2004 Turbo S Beetle ute project. Miscellaneous hardware, common supplies, and typical tools are not included.

CategoryManufacturer | SKU DescriptionApplication
publicationVW 402216319541Beetle Owners Manualdocumentation
publicationBentley 837616409Beetle Service Manualdocumentation
suppliesWoopais WP-M8-30rivet nuts SS M8-1.25mm aluminum assembly
suppliesZJIA 140005alum flat head M8 rivet nutaluminum assembly
supplies3M 8307seam sealer self-leveling 200mlbody cavities
supplies3M 8463flexible foam 200mlbody cavities
supplies3M 8300autobody sealantbody seams
supplies3M 36210Stikit 320 gradebody work
supplies3M 36208Stikit 240 gradebody work
suppliesWest Systems 206-Bslow hardener fiberglass resinbody work
suppliesWest Systems 105-Bepoxy resin fiberglassbody work
suppliesYakamoz 6027019115262-Inch Roloc sanding discsbody work
suppliesAves Studio FX1/4ALUFix-It epoxy 1/4lbbody work details
suppliesAves Studio AC1NApoxie clay 1lb body work details
supplies3M 36213Stikit 600 gradebody work, aluminum
supplies3M 36205Stikit 150 gradebody work, aluminum
supplies3M 3584rubberized undercoating chassis preparation
supplies3M 8115panel bonding 200mlfiberglass assembly
supplies3M 8300Ultrapro autobody sealantfloor, stepside braces
supplies3M 8308seam sealer 200mlfront wall/chassis seam
supplies3M 6654masking tape 36mmgeneral use
supplies3M 3435masking tape 48mmgeneral use
suppliesDremel 4451/2" 240 grit sanding bandgeneral use
suppliesDremel EZ456B1.5" EZ Lock cutoff discs general use
suppliesKuyax 745679781873ear plugsgeneral use
suppliesOzero HW-9041G-L-Awork glovesgeneral use
suppliesDewalt DW4856blades reciprocatingmetal cuts, disassembly
suppliesDewalt DW4813blades reciprocating 24 TPImetal cuts, disassembly
suppliesHarpy Motors 401542LD7X Platinum gray metallicsmall part finish
suppliesBrufer 471584" paint roller traytruck bed wall coating
suppliesCustom Shop CUS514" roller textured bed linertruck bed wall coating
suppliesU-POL UP5023Raptor etch primer aerosol truck bed wall coating
suppliesU-POL UPL-UP4802Raptor 1 liter tintabletruck bed wall coating
suppliesVolkswagen 2BTL-BCPlatinum grey LD7Xtruck bed wall coating
suppliesGtechniq PW0.25panel wipe 250ml solventtruck bed wall prep
supplies3M 8194nozzle 200ml applicatorfor 3M 200ml cartridges
suppliesBest Connections 14381220split loom 1/4" 3/8" 1/2"wiring
suppliesEclipse Equipment B07TFHBPGRself-fusing silicone tapewiring
suppliesNova Supply 4330221854zip tie cable mountswiring
suppliesTR Industrial TR88301zip tie 4"wiring
suppliesHOB4U 5-pin AWG16 pigtailwiring, tailgate
tool3M Cubitron 51141203256random orbital sanderbody work
toolAstro PR14air rivetergeneral fabrication
toolAstro 727air nibblergeneral fabrication
toolDrake 4524molding removal tool setgeneral fabrication
toolDrillPro 182*170Pcs sanding drill setgeneral fabrication
toolIngersoll Rand 3107Gair die grindergeneral fabrication
toolIngersoll Rand 3101Gair angle grindergeneral fabrication
toolM&R Industrial B00R1FYLWU16" rivnut riveterSS and large rivnut
toolNeiko 10074Ahex socket set 2mm - 24mmgeneral fabrication
toolPorter-Cable PCE360reciprocating saw 7.5ampbody disassembly
toolRotorazer 90RT01RT01compact circular sawgeneral fabrication
toolTanya Hardware MNPT10air hose fittings 1/4 Inch NPTgeneral fabrication
toolTonsiki GK-H-WJ-12090deg 3-fute countersinkgeneral fabrication
toolVIM VIM-XZN100triple square DR setgeneral fabrication
toolLexivon LX-143torx socket set T8-T60general use
tool3M 8571200ml cartridge applicatorfor 3M 200ml cartridges
toolVolkswagen VAS5094airbag adapter plugremoval seat w airbag
toolRoss-Tech HEX-V2VCDS scannerVW code diagnosis
toolCustom Shop BP551A4" roller frametruck bed wall coating
uteCrux CUB-15bullet backup/front camerafunctional enhancement
uteJensen CMM710digital multimedia receiverfunctional enhancement
uteMetra 12044UA20hidden antenna poweredfunctional enhancement
uteSuperBrightLEDs NW60SMDlinear LED natural white 24"functional enhancement
uteAuto Carpet Direct FGEM130floor carpet 1001A Black Essexinterior upgrade
uteJF Customs 232494656301manual shift boot leatherinterior upgrade
uteJF Customs 233579571476armrest leather lid coverinterior upgrade
uteRockford R1525X2Fosgate 5.25" speakersinterior speakers
uteAK Audio 26988048205.25" speaker box enclosureinterior speakers
uteEmpi 98-2023-Bleft tail light 1962-67replacement rear lights
uteEmpi 98-2024-Bright tail light 1962-67replacement rear lights
uteQuad Logic R500Ranger 500 tailgate handletailgate enhancement
uteDirected Electronics 8601magnetic switchtailgate locking mechanism
uteEtopars CXDL01lock actuator 2-wire 12Vtailgate locking mechanism
utePrime Line 52118Inside deadlocktailgate locking mechanism
uteECS ES251835jack pad adapter kitreinforcement of jack points
uteStinger 541SPW514Bspeaker wire 14 gaugewiring